Information Sheets

Sheet No. Sheet Title No. of Pages Group Price (Rs.)

Category : ALLOYING ADDITIONS AND INOCULATIONS

70 Copper in Gray Iron  2 200.00
71 Phosphorous in Gray Iron  2  
72 Addition of Ferro-Alloys and other Alloys to Cast Iron (Part 1) 2  
73 Addition of Ferro- Alloys to cast Iron (part 2) 2  
12 Inoculation of SG Iron 2  
111 Ladle Inoculation Practice 3  
11 Inoculation of Gray Iron 2  

Category : ALUMINIUM

35 Melting Non Ferrous Metals in Induction Furnace 2 340.00
36 Heat Treatment of Aluminium Alloy Castings. 2  
37 Precipitation Treatment of Aluminium Alloys Castings 1  
51 Difference between Modification&Grain Refinement of Aluminium – Silicon Alloy 1  
52 Modification Mechanism in Aluminium – Silicon Alloy.  2  
53 Hot Tearing in Aluminium alloy castings. 2  
55 Role of Fluxes in Aluminium casting. 1  
56 Application of Fluxes in Aluminium castings. 2  
57 Use of Nitrogen gas and chlorine gas for degassing of molten Aluminium Alloy. 1  
63 Grain Refinement of Aluminium castings 2  
64 Test bar for Aluminium alloy castings. 3  
89 Green sand molding for Aluminium castings 2  
90 Crucibles for Aluminium Melting 4  

Category : CASTING DEFECTS

13 Casting Defect – Cold Crack 2 340.00
14 Casting Defects – Cavities An Overview 4  
15 Casting Defects – Cavities – Blow Holes – Pin Holes. 2  
16 Casting defects cavities-blow holes adjacent to inserts, chills chaplets etc. 1  
17 Casting Defects – Cavities Slag Blow Holes. 1  
18 Casting Defects - Shrinkage General 2  
19 a)Open or external shrinkage b)Corner or Fillet shrinkage c)Core shrinkage. 3  
20 a)Casting defects internal or blind shrinkage b)C.defects-line or axial shrinkage 2  
21 Casting Defects-Macro Shrinkage, Micro Shrinkage, Shrinkage porosity, leakers 2  
107 Internal Shrinkage Defect In Grey Iron Castings 2  
108 Surface Sink, Draw And Pipe Defects In Grey Cast Iron Castings 2  
109 Subsurface Blowholes Associated With Segregation Of Manganese Sulphide Inclusion 3  
110 Lustrous Carbon Defects In Castings 2  

Category : CUPOLA

1 Cupola operation (General) 2 260.00
2 Cupola operation (Cupola repairs) 2  
3 Making sand Bed, Spouts, Tap Hole and Slaghole. 2  
4 Making Coke – Bed and Getting Cupola ready for charging. 2  
5 Charging the Cupola. 2  
6 Cupola Operation – Melting. 2  
9 Preparation of Tap Hole in Intermittent Tapping Cupola. 2  
49 Selection of Blowing Equipment for Cupola. 2  
50 Selection Cupola Size. 2  
10 Divided Blast Cupola. 3  

Category : MISCELLANEOUS

47 Heat treatment of gray and alloy cast iron(part I stress relieving, annealing & normalising 2 260.00
48 Heat Treatment of Gray and Alloy Cast Iron (Part 2-surface hardening by  flame & induction hardening and nitriding) 1  
68 Lining materials for coreless induction furnaces 2  
69 Ramming procedure for Silica Ramming Mass in coreless induction furnace. 4  
106 Quality Control In Knockout, Fettling & Handling Of Castings 2  
7 Hand Shank Ladles 2  
25 Ordering of Pattern Equipment 2  
26 Life of Pattern Equipment 2  
101 Testing of Refractories 3  
54 Zing Die Casting alloy – Ilzro 14 and 16 1  

Category : MOLDING SAND AND CORE SANDS

22 Molding Sand – Sampling prepared Greensands 2 500.00
23 Testing Prepared Molding Sand : Preparation of standard Test Pieces 2  
24 Testing prepared Molding Sand : Measuring Compactibility 1  
27 Testing prepared Molding Sand : Determination of Moisture Content 2  
38 Foundry Molding Materials 2  
39 Basic Principles : Clay Bonded Molding Sands 2  
40 Green Working Properties of Clay Bonded molding Sands 2  
41 Basic Properties:properties of clay bonded molding sands in the  compacted state 4  
42 Bentonite type 3  
43 Property changes and conditioning of recirculating molding sand in the sand system 3  
44 sands with chemically setting mineral inorganic & Natural Organic Binders. 3  
45 Synthetic Resins 2  
46 The Behavior of Sands with Organic Binders during Pouring. 2  
78 Carbon Dioxide process. 2  
79 Cement Sand process. 2  
103 Sand Quality Control For Core Making Process 2  
104 Quality Control Of Mould & Core Coating 4  
105 Green Sand Properties 2  
116 No Bake System for Mould & Cores 7  

Category : SPC IN FOUNDRY

28 SPC – Statistical process control in Foundries 1 200.00
29 SPC – Charts and Graphs 4  
30 Pareto Analysis 1  
31 Cause and Effect Diagram 1  
32 Scatter Diagram 2  
33 Histogram 3  
34 Control Chart 3  

Category : METHODING

74 Solidification Pattern in steel Castings 2 450.00
75 Risering of Steel Castings Modules Principle. 2  
82 Modulus calculations for sphere and cube. 2  
83 Modulus calculations for cylinders (Riser and Riser neck) 2  
84 Five rules of risering steel castings 2  
85 Use of Chills to Aid feeding (steel castings) 4  
86 Precautions in use of Chills (steel castings) 2  
87 Padding (steel castings) 4  
88 Breaker cores (steel castings) 2  
95 Gating System for steel Castings 3  
96 Various Types of Gates (steel Castings) 4  
97 Pouring Rate & Pouring Time (Steel Castings) 2  
98 Flow of Metal and Design Of Gating System 4  
99 Calculation of Pouring Time and Choke Area 3  
100 Design Of Gating System (Steel Castings) 2  
60 Silicon Carbide chills 1  
102 An Useful Running Method – The Connor Runner  1  

Category : SPECIFICATIONS, TESTING & MICROSTRUCTURE

8 Chill Control (Wedge test) 2 430.00
58 Carbon Equivalent of Cast Iron. 1  
65 Fluidity of Cast Iron 2  
59 Brinell Hardness Number (BHN) for cast irons. 2  
66 Measurement of Carbon & Carbon Equivalent -checks for instruments & systems. 2  
67 Measurement of Molten metal temperature – checks for Instrument & Systems. 2  
61 Specifications flake graphite iron 2  
62 Specifications for Spheroidal, Graphite iron. 2  
119 Ductile Iron Specifications 1  
91 Preparation of Specimen for Microscopical Examination of Cast Iron. 2  
92 Etching Techniques 2  
93 Etching Reagents  for Cast Irons. 3  
94 Microstructure of Grey Cast Irons. 3  
117 Graphitization In Grey Cast Irons 4  
118 Graphitization In Nodular Cast Iron  5  
120 Effects Of Alloying Elements On Microstructure Of S. G. Iron 3  

Category : HIGH TENSILE BRASS

76 Effect of Alloying elements in high Tensile brass. 2 100.00
77 Zinc Equivalent in Brass. 2  
80 Precautions in melting and alloying high tensile brasses. 2  
81 Foundry Characteristic of High Tensile Brasses 2  

Category : SHELL MOULDING PROCESS

112 Shell Moulding Process 3 100.00
113 Check List For Operating Shell Moulding Machine And Core Making  3  
114 Shell Mould Properties 2  
115 Shell Mould Defects 5