Pen Drive (Part 1 to 3 & Part 4 to 7)

NCTS/NITTTR/1 : Introduction to Casting Defects
Mr. Prakash K. Basutkar
Mr. D. V. (Nanasaheb) Paranjpe

 

This is a curtain raiser for the series. Dr. Basutkar and Mr. D. V. Paranjpe are in conversation on the following :
- System approach to control the defects
- Documentation and display of the process
- Process parameters
- Five case studies and outcomes
- Suggested reading material reference
- Introduction to the series

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Contribution by TSC Pune of The Institute of Indian Foundrymen Calcutta and TTTI Bhopal. 
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NCTS/NITTTR/2 : Blow Holes
Mrs. Sharadini S. Karkhanis

 

Blow Hole is a common defect. At times this defect is confused with other defects which appear similar to Blow Holes. This leads to faulty diagnosis.

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The programme illustrates this defect and Instructs to distinguish Blow Holes from other defects such as sand holes, slagholes, and shrink holes, other contents are :
- Locating blow holes
- Characteristic features of Blow Holes
- Genesis of the defect
- Remedial measures
NCTS/NITTTR/3 : Shrinkage
Mr. Suhas K. Paknikar

 

The programme deals with the following :
- Characteristic features of appearance of the defect
- Classification into open, internal, corner, centerline etc. illustrated with animations
- Genesis - mechanism of formation of shrinkage cavities
- Causes leading to shrinkages and

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Remedial measures
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NCTS/NITTTR/4 : Inclusions
Mr. P. S. Godbole

 

Inclusions in foundries form a significant part of Total rejections and are required to be attended seriously.
The programme encompasses :
- Identification of Inclusions
- Classification into sand and dirt, slag and slag like matter
- Causes e.g. Design, Patterns, Pattern requirement, moulding boxes, gating and running, moulding sand; core practice, moulding practice, Metal composition, Melting Practice, Pouring Practice, etc. - animations

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Remedies

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NCTS/NITTTR/5 : Scab
Mr. A. K. Abhyankar

 

The programme deals with the following :
- Appearance of defect
- Classification into expansion scab and erosion scab
- Causes leading to scabs illustrated with animations
- Remedial Measures
The concept of scab is concretized through animations for ease of understanding.
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NCTS/NITTTR/6 : Discontinuities
Mr. S. A. Joshi


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NCTS/NITTTR/7 : Pinhole Porosity
Ratnakar D. Chavan

 

The objectives are :
- To identify the defect.
- To state different causes
- To list preventive measures
- To describe corrective methods.
- This programme has animation to support the story on displacement of gas.
Outline
- Behavior of Aluminium Melt.
- Identification of Pinhole Porosity.
- Causes of the defect.
- Preventive and corrective measures.